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What is Quickturn PCB: All You Need to Know

Inside-a-PCB-manufacturing-and-assembly-plant
_PCB manufacturing and assembly plant
Inside a PCB manufacturing and assembly plant
Resource: https://www.techspot.com

The PCB manufacturing process, from design to fabrication, can take a long time. Quickturn PCB services drastically reduce the time it takes to make your circuit board and place your product in the market — with turnaround times that can be a short as 24 hours. This is an overview of what quick turnaround PCBs are and their advantages, as well as their production stages.

What is Quickturn PCB?

Quickturn PCB is a rapidly produced PCB or PCB whose prototyping and fabrication processes have been quickened to meet client deadlines. In normal circumstances, circuit board manufacturing can take from several days to a few weeks.

With quickturn around PCB production, that can come down to only a day or a week, depending on the complexity of the circuit board, or the required amount of circuit boards. It also mainly depends on if what you want made is a flex or rigid type of PCB. That’s because these require different processes to make.

Quickturn Rigid PCB

Rigid PCBs are made using a stiff epoxy-reinforced fiberglass substrate that will not flex or bend. Because of their simplicity, they take less time to produce. A quickturn rigid PCB, for instance, may take as little as 24 hour to make, especially if its design is also simple.

Quickturn Flex PCB

Flexible PCB boards are more demanding to make, given their many flexibility and material fabrication complexities. Compared to the rigid type, a quickturn flex PCB may take longer than a day to fabricate, about a week, but which is still less time than that of the conventional circuit board manufacturing process.

Custom printed circuit boards
Custom printed circuit boards
Resource: https://www.youtube.com/watch?v=djBMQhjfbys

Quickturn PCB Benefits

There are times when you want your product in the market within the shortest time possible, whether in order to beat competition, take advantage of a season, or adapt to a sudden change in the market. During such times, you may want to opt for quickturn board services. The benefits of having your printed circuit board made quickly include the following.

Time savings: with the availability of even 24 hour PCB services, your project’s turnaround time is significantly reduced. Your idea is quickly brought to life, which means great time savings on your part, especially if on a tight schedule.

Cost Savings: Quick turn circuit boards are less costly to produce, given the shorter production time for manufacturers, or the fact that you can go for a single stage of the production process, such as prototyping or fabrication.

Shorter-Product to-Market Times: with a quickturn PCB, you get to place your product in the market within your schedule or deadline. Among other benefits, that means you can quickly react to an abrupt change in the market, or take up a recent technological development to remain competitive.

PCB prototyping stage
PCB prototyping stage
Resource: https://www.youtube.com/watch?v=KI7QcsH4O3g

Quickturn PCB Production Services

When you’ve opted for quickturn PCB board manufacturing, the first step is to send your board design to the manufacturers, usually in the form of a Gerber file. The manufacturer will then use that to create a prototype or produce your circuit board, but not before reviewing it and sending you the quote.

The stages of making quickturn PCB boards may also include its assembly. This is where the board is populated with the required electronic components, soldered, and tested for function and quality. These quickturn services (prototyping, fabrication, and assembly) are explained below.

Quickturn PCB Prototype

This is the stage after design where the test circuit board is produced. PCB prototyping allows the manufacturer to check and validate the board’s functionality before the actual and mass production can begin. In normal manufacturing situations, that could take a few days or even longer.

The quickturn PCB Prototype is meant to quicken the time it takes to assess and refine your board. This involves the use of sophisticated equipment, and as little as only a few hours. Besides time savings, the benefits of a quickturn PCB prototype include reduced costs.

Quickturn PCB Fabrication

Once the design has been validated in the prototyping stage, actual production can begin. Quick turn PCB fabrication is aimed at ensuring that your PCB circuit board is ready for use as soon as you want it, and often involves small batches of the product at first.

The time it takes to manufacture your quickturn board will depend on several factors such as its complexity and the number of units. For instance, multi-layer board may take longer, or those that are required to flexible.

Nevertheless, it happens in a fraction of the time it would take when using the normal end-to-end process. Most often, the PCB is assembled with components, especially if required for an electronic product.

Quickturn PCB Assembly

Here, your printed circuit board is assembled in a very short time. Quickturn PCB assembly includes every stage of the process, from component placement to soldering and testing the assembled board.

Note that while the aim is to meet strict deadlines, the time it takes to assemble your quickturn board will mostly depend on the component mounting method, and which can be surface mount or through-hole technology.

  • Surface mount: electronic components are positioned on the board surface and soldered in place. In terms of speed, this is quicker process than the thru-hole technology.
  • Through-hole: the PCB needs to be drilled with holes when using this method. Components are then placed in these holes and soldered on the opposite side. The thru-hole process is the slower method.

Conclusion

Quickturn PCB services cater to the diverse requirements of today’s market. With this type of circuit board, you get to reduce the time it takes your products to reach the market, making it a valuable solution for companies looking to maintain a competitive edge. Quick turn PCBs can also help reduce your costs, given that it shortens your PCB production times and other benefits.

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