In the dynamic world of electronics, the quality and choice of substrate materials can dictate the performance of the entire circuit. As we inch closer to achieving more compact and high-frequency pcb designs, Rogers PCB (Printed Circuit Board) board material laminates have grown in popularity due to their exceptional properties.
These laminates are pivotal in ensuring that circuits perform reliably, especially in demanding applications such as aerospace or high-speed communications. The right choice of material can reduce signal loss, enhance durability, and ensure the device’s longevity.
To guide you in making an informed decision, we delve deep into the 10 most commonly used Rogers materials laminates in 2023. For each laminate, we’ll explore rogers pcb material properties, ideal applications, pros and cons, and rogers pcb material datasheet.
Content
- Rogers RO4003C Material
- Rogers RO4350B Material
- Rogers RO4835 Material
- Rogers RO3003 Material
- Rogers RO3006 Material
- Rogers RT/duroid 5870 Material
- Rogers RT/duroid 5880 Material
- Rogers TMM 3 Material
- Rogers TMM 4 Material
- Rogers TMM 10 Material
- 10 Rogers PCB Material Properties Comparison
1.RO4003C
A high-frequency laminate, the Rogers RO4003C is renowned for its cost-effectiveness. Ideal for broadband applications, it provides consistent performance and low dielectric constant.
Key Properties:
| Product Name | RO4003C |
| Dielectric Constant (Dk) | 3.38+/-0.05 |
| Dissipation Factor TAN @10 GHz | 0.0027 |
| Thermal Coefficient εr -50°C to 150°C ppm/°C | 40 |
| Volume Resistivity Mohm | 1.7×1010 |
| Surface Resistivity Mohm | 4.2×109 |
| Water Absorption D48/50% | 0.04 |
| Thermal Conductivity W/m/°K 50°C ASTM D5470 | 0.71 |
| Peel Strength 1 oz (35um) ED Foil lbs/in. (N/mm) | 6.0 (1.05) |
| Density gm/cm3 | 1.8 |
Pros:
- Ideal for multi-layer board (MLB) constructions
- Processes like FR-4 at lower fabrication cost
- Designed for performance sensitive, high volume applications
- Competitively priced
Cons:
- Limited temperature stability: Dielectric constant can vary with temperature.
- Not suitable for applications with extreme environmental conditions.
- It can be more expensive than standard FR4 materials.
Applications:
Due to its features and benefits, RO4003C is ideal for various applications, especially in the realms of:
- Cellular Base Station Antennas
- Microwave point-to-point (P2P) links
- RF identification (RFID) tags
- LNB’s for direct broadcast satellites
Rogers RO4003C Laminates are a go-to solution for designers looking for high-frequency performance without compromising on cost or ease of fabrication.
Roger RO4003C Laminate Data Sheet: Download
2.RO4350B
Tailored for RF and microwave applications, Rogers RO4350B is a hydrocarbon ceramic-filled laminate. With its impressive electrical stability and fabrication-friendly design, it remains a preferred choice for many.
Key Properties:
| Product Name | RO4350B |
| Dielectric Constant (Dk) | 3.48 +/- 0.05 |
| Dissipation Factor TAN @10 GHz | 0.0037 |
| Thermal Coefficient εr -50°C to 150°C ppm/°C | 50 |
| Volume Resistivity Mohm | 1.2×1010 |
| Surface Resistivity Mohm | 5.7×109 |
| Water Absorption D48/50% | 0.05 |
| Thermal Conductivity W/m/°K 50°C ASTM D5470 | 0.69 |
| Peel Strength 1 oz (35um) ED Foil lbs/in. (N/mm) | 5.0 (0.88) |
| Density gm/cm3 | 1.9 |
Pros:
- Processes like FR-4 at lower fabrication cost
- Competitively priced
- Excellent dimensional stability
Cons:
- Sensitive to moisture absorption which can affect performance.
- Relatively higher cost as compared to traditional laminates.
- Requires special processing compared to standard FR4.
Applications:
- Automotive radar and sensors
- Microwave RF power amplifiers
- Patch antennas for wireless communications
- GPS antennas
In conclusion, Rogers RO4350B Laminates offer reliable performance for microwave and RF applications. Their unique properties make them suitable for automotive radar, antennas, and power amplifiers.
Roger RO4350B Laminate Data Sheet: Download
3.RO4835
Designed with the future in mind, the Rogers RO4835 laminate ensures low loss and is optimized for advanced driver assistance systems (ADAS) and other automotive radar applications.
Key Properties:
| Product Name | RO4835 |
| Dielectric Constant (Dk) | 3.48+/-0.05 |
| Dissipation Factor TAN @10 GHz | 0.0037 |
| Thermal Coefficient εr -50°C to 150°C ppm/°C | 50 |
| Volume Resistivity Mohm | 5×108 |
| Surface Resistivity Mohm | 7×108 |
| Water Absorption D48/50% | 0.05 |
| Thermal Conductivity W/m/°K 50°C ASTM D5470 | 0.66 |
| Peel Strength 1 oz (35um) ED Foil lbs/in. (N/mm) | 5.0 (0.88) |
| Density gm/cm3 | 1.92 |
Pros:
- Ten times improved oxidation resistance, compared to traditional thermoset laminates
- Superior high frequency application compatibility due to excellent electrical performance
- No blistering or delamination
- Reliable Plated through Hole (PTH) construction
Cons:
- Costlier than standard laminates.
- Dielectric constant may vary with temperature.
- Potential compatibility issues with certain finishes.
Applications:
- Radar applications
- Base station infrastructure
- Power amplifiers
- Microwave digital radio systems
Conclusively, Rogers RO4835 Laminates cater to designers focusing on radar applications and microwave radio systems. The blend of performance and thermal stability makes it a favorite among professionals.
Roger RO4835 Laminate Data Sheet: Download
4.RO3003
Exhibiting an exceptional dielectric constant, the Rogers RO3003 is perfect for high-frequency designs. It is especially suitable for patch antennas and other space-restricted applications.
Key Properties:
| Product Name | RO3003 |
| Dielectric Constant (Dk) | 3.00+/-0.047 |
| Dissipation Factor TAN @10 GHz | 0.001 |
| Thermal Coefficient εr -50°C to 150°C ppm/°C | -3 |
| Volume Resistivity Mohm | 1×107 |
| Surface Resistivity Mohm | 1×107 |
| Water Absorption D48/50% | 0.04 |
| Thermal Conductivity W/m/°K 50°C ASTM D5470 | 0.5 |
| Peel Strength 1 oz (35um) ED Foil lbs/in. (N/mm) | 12.7 (2.2) |
| Density gm/cm3 | 2.1 |
Pros:
- Low Dk loss allows for use in applications up to 77 GHz
- ISO 9001 certified
- Economical laminate pricing
Cons:
- High cost as compared to other traditional laminates.
- Sensitivity to temperature variations.
- May not be as mechanically robust as other materials.
Applications:
- High-frequency broadband circuits
- Millimeter-wave applications
- Patch antennas for wireless communication
- Low noise blocks
In summary, Rogers RO3003 Laminates stand out for high-frequency broadband and millimeter-wave applications. They offer consistent performance, especially for antennas and low noise applications.
Roger RO3003 Laminate Data Sheet: Download
5.RO3006
A material that stands out for its high temperature resistance, Rogers 3006 ensures optimal performance even in demanding thermal conditions, making it ideal for multi-layer board constructions.
Key Properties:
| Product Name | RO3006 |
| Dielectric Constant (Dk) | 6.15+/-0.15 |
| Dissipation Factor TAN @10 GHz | 0.002 |
| Thermal Coefficient εr -50°C to 150°C ppm/°C | -262 |
| Volume Resistivity Mohm | 1×105 |
| Surface Resistivity Mohm | 1×105 |
| Water Absorption D48/50% | 0.02 |
| Thermal Conductivity W/m/°K 50°C ASTM D5470 | 0.79 |
| Peel Strength 1 oz (35um) ED Foil lbs/in. (N/mm) | 7.1 (1.2) |
| Density gm/cm3 | 2.6 |
Pros:
- ISO 9001 Certified
- Uniform mechanical properties with other RO3000™ Series laminates allows for multi-layer board designs
- Cost effective option
Cons:
- Limited temperature range.
- Can be more expensive than other standard materials.
- Dielectric constant can vary with frequency.
Applications:
- Patch antennas for wireless applications
- Satellite TV receivers
- Power amplifiers for microwave
Conclusively, Rogers 3006 Laminates are optimal for wireless antennas, satellite TV receivers, and power amplifiers in the microwave range. Their tailored properties are advantageous for these domains.
Roger RO3006 Laminate Data Sheet: Download
6.RT/duroid 5870
Crafted from a PTFE composite, the RT/duroid 5870 is renowned for its low dielectric constant and loss tangent. It’s an excellent fit for microwave and millimeter-wave circuits.
Key Properties:
| Product Name | RT/duroid 5870 |
| Dielectric Constant (Dk) | 2.33 +/- 0.02 |
| Dissipation Factor TAN @10 GHz | 0.0012 |
| Thermal Coefficient εr -50°C to 150°C ppm/°C | -115 |
| Volume Resistivity Mohm | 2×107 |
| Surface Resistivity Mohm | 2×107 |
| Water Absorption D48/50% | 0.02 |
| Thermal Conductivity W/m/°K 50°C ASTM D5470 | 0.22 |
| Peel Strength 1 oz (35um) ED Foil lbs/in. (N/mm) | 27.2 (4.8) |
| Density gm/cm3 | 2.2 |
Pros:
- Lowest electrical loss for reinforced PTFE material
- Easily cut, shared and machined to shape
- Resistant to solvents and reagents used in etching or plating edges and holes
- Ideal for high moisture environments
- Well-established material
- Uniform electrical properties over wide frequency range
Cons:
- Susceptibility to moisture.
- Higher cost than other materials.
- Certain mechanical properties like rigidity might be less optimal than others.
Applications:
- Aerospace and defense electronic components
- High-frequency broadband circuits
- Spatial power combiners
- Passive microwave components
To conclude, Rogers RT/duroid 5870 Laminates are the preference for aerospace, defense, and high-frequency broadband circuits. Their mechanical and thermal properties make them suitable for a variety of challenging environments.
Roger RT/duroid 5870 Laminate Data Sheet: Download
7.RT/duroid 5880
Similar to its sibling, the 5870, the RT/duroid 5880 offers even lower dielectric constants. With its lightweight design, it’s a top pick for airborne and space systems.
Key Properties:
| Product Name | RT/duroid 5880 |
| Dielectric Constant (Dk) | 2.20 +/- 0.02 |
| Dissipation Factor TAN @10 GHz | 0.0009 |
| Thermal Coefficient εr -50°C to 150°C ppm/°C | -125 |
| Volume Resistivity Mohm | 2×107 |
| Surface Resistivity Mohm | 3×107 |
| Water Absorption D48/50% | 0.02 |
| Thermal Conductivity W/m/°K 50°C ASTM D5470 | 0.2 |
| Peel Strength 1 oz (35um) ED Foil lbs/in. (N/mm) | 31.2 (5.5) |
| Density gm/cm3 | 2.2 |
Pros:
- Uniform electrical properties over wide frequency range
- Easily cut, shared and machined to shape
- Resistant to solvents and reagents used in etching or plating edges and holes
- Ideal for high moisture environments
- Well-established material
- Lowest electrical loss for reinforced PTFE material
Cons:
- Higher cost as compared to standard materials.
- Can be sensitive to environmental conditions.
- Potential for signal loss in some applications.
Applications:
- Phased array radar systems
- Communications systems for aerospace
- Microwave and millimeter-wave circuits
- Power amplifiers for RF applications
In conclusion, Rogers RT/duroid 5880 Laminates excel in high-frequency aerospace communications and radar systems. With their impressive dielectric properties, they are a mainstay in critical RF applications.
Roger RT/duroid 5880 Laminate Data Sheet: Download
8.TMM 3
Combining ceramic and thermoset polymer, Rogers TMM 3 laminates strike a balance between mechanical properties and electrical performance. They’re suitable for an array of microwave applications.
Key Properties:
| Product Name | TMM 3 |
| Dielectric Constant (Dk) | 3.27 +/- 0.032 |
| Dissipation Factor TAN @10 GHz | 0.002 |
| Thermal Coefficient εr -50°C to 150°C ppm/°C | 37 |
| Volume Resistivity Mohm | 3×109 |
| Surface Resistivity Mohm | 9×109 |
| Water Absorption D48/50% | 0.06(10) |
| Thermal Conductivity W/m/°K 50°C ASTM D5470 | 0.7 |
| Peel Strength 1 oz (35um) ED Foil lbs/in. (N/mm) | 5.7 (1.0) |
| Density gm/cm3 | 1.8 |
Pros:
- Mechanical properties resist creep and cold flow
- Resistant to process chemicals, reducing damage during fabrication
- Material does not require a sodium napthanate treatment prior to electroless plating
Cons:
- May have thermal expansion concerns.
- Higher cost than typical laminates.
- Could present challenges in manufacturing due to its specific properties.
Applications:
- Phased array antennas
- Microwave and RF applications
- Sensors for automotive and aerospace
- Power amplifiers
Summing up, Rogers TMM 3 Laminates cater to a range of high-frequency applications, particularly in beam-forming and power amplification domains. Their reliability and performance are trusted by designers globally.
Roger TMM 3 Laminate Data Sheet: Download
9.TMM 4
With characteristics similar to TMM 3, the Rogers TMM 4 offers enhanced electrical properties. It’s an ideal choice for applications requiring tight tolerances and precision.
Key Properties:
| Product Name | TMM 4 |
| Dielectric Constant (Dk) | 4.50+/-0.045 |
| Dissipation Factor TAN @10 GHz | 0.002 |
| Thermal Coefficient εr -50°C to 150°C ppm/°C | 15 |
| Volume Resistivity Mohm | 6×108* |
| Surface Resistivity Mohm | 1×109* |
| Water Absorption D48/50% | 0.07(10) |
| Thermal Conductivity W/m/°K 50°C ASTM D5470 | 0.7 |
| Peel Strength 1 oz (35um) ED Foil lbs/in. (N/mm) | 5.7 (1.0) |
| Density gm/cm3 | 2.1 |
Pros:
- Mechanical properties resist creep and cold flow
- Resistant to process chemicals, reducing damage during fabrication
- Based on a thermoset resin, allowing for reliable wire-bonding
- All common PWB processes can be used with TMM 4 materials
Cons:
- Expensive relative to more common materials.
- Specific processing needs, not as straightforward as FR4.
- Mechanical properties might not be suitable for all applications.
Applications:
- Beam forming networks
- Resonators for oscillators
- Microwave and RF components
- Sensors for medical and automotive sectors
In conclusion, Rogers TMM 4 Laminates serve industries requiring high-frequency components, from automotive sensors to medical equipment. The balance of performance and physical properties makes them a top choice.
Roger TMM 4 Laminate Data Sheet: Download
10.TMM 10
Rounding off the list, the Rogers TMM 10 laminates offer a blend of thermal conductivity and low loss. This unique combination makes it a prime option for high-frequency and power amplifiers.
Key Properties:
| Product Name | TMM 10 |
| Dielectric Constant (Dk) | 9.20 +/- 0.23 |
| Dissipation Factor TAN @10 GHz | 0.0022 |
| Thermal Coefficient εr -50°C to 150°C ppm/°C | -38 |
| Volume Resistivity Mohm | 2×108 |
| Surface Resistivity Mohm | 4×107 |
| Water Absorption D48/50% | 0.09(10) |
| Thermal Conductivity W/m/°K 50°C ASTM D5470 | 0.76 |
| Peel Strength 1 oz (35um) ED Foil lbs/in. (N/mm) | 5 (0.9) |
| Density gm/cm3 | 2.8 |
Pros:
- Mechanical properties resist creep and cold flow
- Resistant to process chemicals, reducing damage during fabrication
- Material does not require a sodium napthanate treatment prior to electroless plating
- Based on a thermoset resin, allowing for reliable wire-bonding
Cons:
- Costlier than many other laminates.
- Requires specific processing conditions.
- Potential for signal integrity concerns in certain applications.
Applications:
- High-frequency components for aerospace
- Phased array radar systems
- Microwave and RF amplifiers
- Components in communication satellites
Conclusively, Rogers TMM 10 Laminates are tailored for high-frequency aerospace components and communication satellites. Their distinctive properties make them an industry favorite for critical applications.
Roger TMM 10 Laminate Data Sheet: Download
Rogers PCB Material Properties Comparison
| Product Name | Dielectric Constant (Dk) | Dissipation Factor TAN @10 GHz | Thermal Coefficient εr -50°C to 150°C ppm/°C | Volume Resistivity Mohm | Surface Resistivity Mohm | Water Absorption D48/50% | Thermal Conductivity W/m/°K 50°C ASTM D5470 | Peel Strength 1 oz (35um) ED Foil lbs/in. (N/mm) | Density gm/cm3 |
| RO4003C | 3.38+/-0.05 | 0.0027 | 40 | 1.7×1010 | 4.2×109 | 0.04 | 0.71 | 6.0 (1.05) | 1.8 |
| RO4350B | 3.48 +/- 0.05 | 0.0037 | 50 | 1.2×1010 | 5.7×109 | 0.05 | 0.69 | 5.0 (0.88) | 1.9 |
| RO4835 | 3.48+/-0.05 | 0.0037 | 50 | 5×108 | 7×108 | 0.05 | 0.66 | 5.0 (0.88) | 1.92 |
| RO3003 | 3.00+/-0.047 | 0.001 | -3 | 1×107 | 1×107 | 0.04 | 0.5 | 12.7 (2.2) | 2.1 |
| RO3006 | 6.15+/-0.15 | 0.002 | -262 | 1×105 | 1×105 | 0.02 | 0.79 | 7.1 (1.2) | 2.6 |
| RT/duroid 5870 | 2.33 +/- 0.02 | 0.0012 | -115 | 2×107 | 2×107 | 0.02 | 0.22 | 27.2 (4.8) | 2.2 |
| RT/duroid 5880 | 2.20 +/- 0.02 | 0.0009 | -125 | 2×107 | 3×107 | 0.02 | 0.2 | 31.2 (5.5) | 2.2 |
| TMM 3 | 3.27 +/- 0.032 | 0.002 | 37 | 3×109 | 9×109 | 0.06(10) | 0.7 | 5.7 (1.0) | 1.8 |
| TMM 4 | 4.50+/-0.045 | 0.002 | 15 | 6×108* | 1×109* | 0.07(10) | 0.7 | 5.7 (1.0) | 2.1 |
| TMM 10 | 9.20 +/- 0.23 | 0.0022 | -38 | 2×108 | 4×107 | 0.09(10) | 0.76 | 5 (0.9) | 2.8 |
In a rapidly evolving electronics landscape, the significance of using the right PCB substrate cannot be overstated. Rogers PCB material laminates, with their unparalleled properties, have clearly emerged as industry frontrunners, enabling high-performance circuits that can withstand even the most challenging applications.
As we continue to push the boundaries of electronic design, the foundation remains clear: the right materials are paramount. Whether you’re an industry veteran or a newcomer, keeping abreast of these critical materials will serve as an invaluable asset in your electronics design journey.
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